Strata Global

How geogrids are used to create vertical landfills?

In the 1960s, the percentage of waste that ended up in landfills was about 94%. Today, this number has reduced to 50% thanks to communication programs focused on recycling and reuse. Despite this reduction, the overall space available for landfills and waste management remains at a premium. Municipal governments, and waste management firms are constrained, much like the space, by budgets, and landfill area. No one wants to waste precious land resources in holding garbage.

This means a clever use of the existing space, and improved space efficiency of landfill sites. Enter the concept of vertical expansion of landfill sites. The key advantage of these types of landfills is their ability to store large quantities of waste in a relatively small land area.

Geogrids, often overlooked but crucial in the construction of efficient landfills, play a significant role. In this blog, we explore the use of geogrids in vertical landfills, their benefits, and why  Strata Global has been a leader in optimising landfills and waste management projects, around the world.

What is vertical landfill expansion?

As the name suggests, vertical expansion of landfills involves creating a new landfill above the existing site. In simpler terms, it’s about expanding the landfill area within the existing land. These landfills, also known as piggyback landfills, have gained popularity due to their ability to maximise waste storage within the permitted land area. However, it’s crucial to remember that the key to their success is maintaining existing sites to maximise their utilisation. This is particularly important as the load-bearing capacity decreases with the addition of vertical floors in the landfill site. Factors such as slope stability, foundation support, leachate installation, waste management, and proper drainage installation need to be carefully considered.

Various techniques, each tailored to the specific site conditions and the layout design of the existing landfill structure, can achieve vertical expansion of landfills. These techniques, including perimeter implementation, wall retention, and MSE perimeter berms, aim to maximise the airspace and ensure efficient waste storage.

Maximising airspace often involves traditional methods of stabilising the soil with concrete. However, with increasing innovations, traditional methods of concrete have been successfully replaced with geosynthetic materials like geogrids. This geomaterial is used to design the MSE berms for the soil slope to compact the soil and act as a barrier. 

What is the role of geogrid in creating a vertical landfill?

Although geosynthetic materials are taking over the construction industry’s current scenario, they are the hidden heroes of landfill construction. Typically, a geogrid is not considered for the layers of a landfill in a conventional design of an old or existing site. At Strata Global, we deploy a geogrid layer to confine the soil cover layer, and provide it structural stability. With geogrids, the soil is reinforced, as a way of addressing veneer stability. This feature in design is a newer method of improving the structural integrity of the site, allowing for more waste to be added vertically.

The second usage is through mechanically stabilized earth (MSE) berms, which is the most essential aspect of landfill vertical expansion. This berm creates additional capacity on top of the existing site itself with a near vertical wall. The geogrid material is added to the retaining walls to create confinement, while providing vertical support to the structure. With vertical landfills, a berm works to create depth and elevation which adds more volume to the airspace allowing for expansion of the cells within the same area. By using geogrids to stabilize the berm, we ensure that the soil is stabilized so that it can withstand pressure from the newer waste, and the soil below doesn’t move, or get deformed with the additional pressure. With most older sites, the greater risk after gas leaks, and leachate leaks is from the waste site collapsing –this could mean a landfill landslide –which is quite dangerous. Therefore, depending on the site requirements, the berm would undergo reinforcement either laterally, by layering geogrids within the berm layers, or vertically. Geogrids prevent slippage of internal layers, by confining materials. This property means that the soil stays in place, and doesn’t move relatively when the site experiences higher pressure and load. 

Geosynthetic solution by StrataGlobal for creating vertical landfill
Geosynthetic solution by StrataGlobal for creating vertical landfill

What are the advantages of using geogrids in constructing landfills?

Geogrids have significantly made an impact on the construction industry. It is an economical, sustainable and readily available material. There are several other advantages that geogrids offer for landfill construction:

Using StrataGrid™ uniaxial geogrids for landfills construction
Using StrataGrid™ uniaxial geogrids for landfills construction
  • Soil reinforcement: Using geogrid considerably increases the load-bearing capacity of the soil. It reinforces the soil and improves resistance to the surface and tectonic movements. It provides stability to the soil, especially weak subgrades, and prevents any significant damage to the structure.
  • Landfill construction: for the creation of a new site, at Strata Global, we recommend adding a layer of geogrids within the structure itself in between the soil layer, and vegetative cap to ensure stability and load distribution.
  • Erosion control: When the foundation is laid, if geogrids are installed, they prevent soil erosion by providing veneer stability. The grid-like aperture structure of geogrids locks in the soil, preventing it from erosion caused by wind, rain or any other natural reason. Additionally, adding vegetative layers on top allows for a green and pleasing fascia, if we further also add geocells.
  • Stable foundation:The honeycomb structure of geogrids resists vertical compression and distributes forces more evenly, allowing the foundation to perform better under load. By confining the soil particles, geogrids minimize the lateral movement, preventing soil from shifting away from under the foundation, which would otherwise cause settling, tilting, or slumping.
  • Rapid construction: Unlike traditional methods of constructing landfills, geogrids offer rapid construction, as they are easy to install and do not require much labour for installation. It eliminates the necessary time taken to construct the walls and foundation.
  • Economical choice: Geogrids play a crucial role in supporting the retention of walls. For berms in particular, this means load distribution, and improved management of the load settlement. Since the installation of geogrids does not require much labour and is also directly transported to the construction site, this significantly eliminates the labour and construction costs, making it an economical choice.
  • Longevity: Geogrids do not require much maintenance, as they are made of High-density Polyethylene (HDPE). Hence, they ensure a long-lasting structure and low maintenance.

Case study

Case 1:

Client: Modern landfill of Model City

Location: New York, USA

Product used: StrataGrid

About the project:

A huge challenge was encountered in the Modern landfill of Model City. A high-pressure gas lining was running through this landfill site. The original plan was to move the gas line to meet the landfill capacity; however, this plan was quite expensive and time-consuming. Hence, it was decided that another option should be considered.

StrataGrid™ geocells used for Mechanically Stabilized Earth (MSE) berm
StrataGrid™ geocells used for Mechanically Stabilized Earth (MSE) berm

Strata Global suggested using StrataGrid geogrids, as soil reinforcement. For primary reinforcement and strengthening of the soil, StrataGrid 350 and 500 were used. For secondary reinforcement, a lighter-weight StrataGrid 150 was used. This helped lift the primary reinforcement. With careful installation of multiple geogrids and soil layers, Mechanically Stabilised Earth (MSE) berms were constructed. Due to this, the capacity of the existing landfill site was also maintained without the requirement to shift the high-pressure gas line. This solution also resulted in being cost-effective and highly efficient.

Case 2:

Client: Vapo Green Enviro Limited

Location: Vapi, Gujarat, India

Product used: StrataGrid

India's first vertical landfill using StrataBlock™ System and StrataSlope™ System
India's first vertical landfill using StrataBlock™ System and StrataSlope™ System

About the project:

Vapo Green Enviro Limited, a landfill situated in Vapi, Gujarat, faced a shortage of storage space. Due to the unavailability of space and increasing cost concerns, horizontal expansion of the landfill was quite impossible.

Strata Global came in with an innovative solution. We suggested using the airspace instead of landscape and constructing a vertical landfill. Theoretically the idea seemed to highly successful, however there were 3 challenges:

  • Vertical expansion over existing embankments in some parts of the landfills.
  • Proper soil reinforcement in steep slope areas.
  • Enhancing the strength of the existing embankment with soil nails to provide support to reinforced soil.

These problems were successfully tackled by Strata Global with their innovative geo-synthetic product StrataGrid. The inner slope was reinforced by StrataGrid along with two major systems StrataSlope and StrataBlock.

StrataGrid acted as a wrap around the soil bags, preventing leachate problem and potential leakage. Vapi Green Enviro Limited was highly satisfied with this landmark solution provided by StrataGlobal.

In a nutshell, geogrids are the backbone of the construction industry. They efficiently provide support, stability and durability to the structure. They play a significant role in constructing vertical landfills. Geogrids are typically used in constructing the retaining walls that provide undue support to the vertical landfill structure. These landfills utilise the airspace instead of landscape, creating more capacity within the same land area. To keep the leachate and harmful contaminants within the premises.

Strata Global’s StrataGrid geogrid has responsibly made so many vertical landfill projects successful all over the globe. With successful implementation of their geogrids and plans to renovate existing landfills. Strata has proved that we are not just a geosystem service provider, but also a visionary in challenging the existing methods and replacing them with highly successful, efficient and cost-effective solutions.

To know more about the services provided by Strata Global or to get expert advice from their experts, get in touch with us!

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Harold W. Hill, Jr

Director, President – Glen Raven Technical Fabrics

Strata/Glen Raven tenure: 10 years/28 years
Total industry experience: 35 years


MBA – Wake Forest University

 

Directs the strategic direction of Glen Raven’s automotive, protective apparel, military, geogrid, outdoor and logistic businesses.

J. Craig Bell

Director, General Manager, Strata Inc.

Strata/Strata Inc. tenure: 3 years/14 years
Total industry experience: 25 years


MBA – Georgia State University

 

Led the integration of Strata Inc. business operations into the headquarters of GRTF and transition from USA based to India based manufacturing.

Ashok Bhawnani

Director

Strata tenure: 17 years
Total industry experience: 47 years

CA – ICA

 

Played a key role in the establishment of Strata’s India operations. Provides vision for product innovation and leveraging new technology trends.

Phil McGoldrick

Global Technical Sales Director

Strata tenure: 7 years
Total industry experience: 32 years


Civil & Geotechnical Engineer (First class)


Provides highly technical and innovative civil engineering solutions in India and around the world. Responsible for the design and execution of large-scale geotechnical projects around the world including Australia, Asia, Europe, Africa, Middle East, and South America.

Shahrokh Bagli

CTO – Chief Technology Officer

Strata tenure: 9 years
Total industry experience: 48 years


BTech (Hons), MTech (Civil) Both IIT Bombay, DMS (Bombay University), FIE, FIGS, Chartered Engineer

 

Streamlines the designs of Geosynthetics and has brought innovation in geogrid and geocell design application.

Mujib Katrawala

COO – Projects and Sales

Strata tenure: 13 years
Total industry experience: 24 years


MBA – University of Gujarat

 

Leads the monetization of products and solutions while ensuring highest execution quality and project profitability.

Chandrashekhar Kanade

COO – Technical Textiles

Strata tenure: 13 years
Total industry experience: 33 years


BE (Mechanical) – Nagpur University

 

Drives excellence in process design, product features and cost effectiveness in production.

Govind Keswani

CFO – Chief Financial Officer

Strata tenure: 8 years
Total industry experience: 35 years


CA – ICA, ICWA – ICWAI

 

Leads the finance, accounting, taxation, commercial, legal and IT functions and assisting on all strategic and operational matters.

Gautam Dalmia

CDO – Chief Development Officer

Strata tenure: 10 years
Total industry experience: 13 years


MBA – ISB, Hyderabad

 

Leads diversification of the product portfolio, monetizing the new products and ensuring successful sustained financial growth of the company top line.

Narendra Dalmia

CEO – Chief Executive Officer

Strata tenure: 14 years
Total industry experience: 42 years


B Tech (Chemical) – IIT Delhi

 

Leads day-to-day business operations of the company with focus on capacity expansion, product and process improvement.

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